Industrial Compressor Tips: Reducing Your Total Operational Expenses

If you are planning on purchasing or hiring an industrial air compressor, you should look for an efficient system for your specific applications. Inefficient compressors will compromise the productivity of your industrial operations, causing significant losses. Also, if the compressor is not energy efficient, it will contribute to high power or fuel expenses for your business. On the other hand, your compressor operational losses can be caused by poor practices. Here are some crucial guidelines to help you minimise your industrial compressor energy inefficiencies.

Reduce the Pressure

You should reduce the use of excess air compressor pressure during your industrial operations. In simple terms, you should not release more air pressure than is required for accomplishing your tasks. Otherwise, you will be causing unnecessary losses. Ideally, your air compressor settings should be at the minimum level required for any specific task. You should also remember to only choose compressor sizes that match your operations.

Turn Off the Equipment

You should turn off your industrial compressor when it is not in use. This habit is critical for reducing your operational expenses and energy losses. You should not assume that the power consumption is negligible and leave your equipment working needlessly. The small losses will add up to significant and unnecessary costs. You should also remember that the extended use of compressed air systems will accelerate the rate of wear.

Check for Leaks

You should educate your workers to check for leaks and wastes in your compressed air systems. These losses should be reported immediately and resolved with haste. A small hole in the compressor structure can cause a lot of unexpected losses, depending on the operating pressure of the system. The common areas where leaks might arise include all the piping, flexible hoses and joints. You should also have your technicians check the valves, fittings, filters and drains.

Service the Compressor

You should conduct the recommended maintenance on your compressor unit for optimal performance. The required upkeep practices will be outlined in the manual, or you can consult your compressor hire company for guidance. For example, you will need to keep the compressor system clean. Dust can accumulate in critical components and cause accelerated deterioration. Residue build-up in fuel tanks will compromise basic functions. You should also inspect the fasteners in the system and tighten for optimal performance.

Finally, you should avoid using your industrial air compressor for non-essential tasks. For example, the use of pressurised air for cleaning or drying around your premises will result in unnecessary operational expenses.